Introduction to Lean Six Sigma
Example Projects
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Example Project - Reducing Abandonment Rates in a Call Center (22:02)
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Example Project 1 - High End Garage Doors Quality and Throughput Project (10:29)
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Example Project 2 - Plastic Forming Flek Yield Improvement in Autoclave Process (10:56)
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Example Project 3 - Work Order Kitting Throughput Improvement - The Transformation of Joe (11:33)
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Example Project 4 - 5S the Cleaning Van - A Kaizen to Increase Productivity (3:18)
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Example Project 5 - Reducing WIP to Increase Order Throughput (11:27)
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Example Project 6 - Reducing Future Property Claims for a Client in the Ski and Snowboard Industry (10:22)
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Example Project 7 – Reducing Length of Stay in Emergency Department (19:57)
Define Phase
Measure Phase
Analyze Phase
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ANALYZE PHASE - RCA Root Cause Analysis
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ANALYZE - RCA - 5 Whys
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ANALYZE - Fishbone Diagram, 6Ms Sources of Variation
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ANALYZE - Statistics 101
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ANALYZE - Statistics - Power and Sample Size
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ANALYZE - Statistics - Confidence Intervals
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ANALYZE - Statistics - Process Capability CPK PPK
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ANALYZE - Statistics - P Values
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ANALYZE - Statistics - Correlation
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ANALYZE - Statistics Control Charts
Improve Phase
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IMPROVE Phase - Improvement Plan
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IMPROVE - Kaizen System Part 4a - Leading Kaizen Events
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IMPROVE - 5S - Workplace Organization
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IMPROVE Module 1 [D] - Flow - JIT - Takt Time
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IMPROVE Module 2 [M]- Transportation Waste - Cycle Time - OEE
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IMPROVE Module 3 [A] - Push vs Pull - Batch and Queue - Bottlenecks
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IMPROVE Module 4 [I] - Product Families - Level Loading Heijunka Scheduling
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IMPROVE Module 5 [I] - Layout - Kanban - Line Balancing - Workstation Design
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IMPROVE Module 6 [I] - SMED Quick Changeover - Single Minute Exchange of Dies
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IMPROVE Module 7 [I] - Intro to TPM Total Productive Maintenance
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IMPROVE Module 8 [I] - Introduction to Quality - Built In Quality - Check Do Check
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IMPROVE Module 9 [I] - Mistake Proofing - Poka Yoke- Jidoka - Andon
Control Phase
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CONTROL PHASE - Control Plan
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CONTROL - Standard Work - Operator
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CONTROL - Standard Work 2 - Leadership
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CONTROL - Statistics - Hypothesis Testing - Before After Tests
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CONTROL - Kaizen System Part 5 - Results 5
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CONTROL - Calculating Project Savings or Benefits
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CONTROL - Change Management
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CONTROL Phase End - Green Belt Responsibilities
Advanced Statistical Analysis
DOE - Design of Experiments
Enabling Systems of Lean
Lean Leadership
